Firestop Mortar
Fire and Smoke Sealing for Service Penetrations

CharCoat FM

A 4-hour fire-rated mortar that provides superior thermal insulation and sealing for fire and smoke protection in walls and floors.

CharCoat FM is a dry, white powder composed of gypsum and perlite that, when mixed with water, forms a highly thermally insulating firestop mortar. Designed to prevent the spread of fire and smoke through openings in fire-rated walls and floors, it is ideal for sealing around building service penetrations like cables, pipes, and ducts. Its hydraulic expansion ensures a tight seal, while maintaining acoustic performance in treated structures.

Industries

Infrastructure & Utilities

Industrial Plants

Commercial Buildings

Residential Buildings

Power

What is CharCoat FM?

CharCoat FM is a dry, white powder composed of gypsum and perlite that, when mixed with water, forms a highly thermally insulating firestop mortar. Designed to prevent the spread of fire and smoke through openings in fire-rated walls and floors, it is ideal for sealing around building service penetrations like cables, pipes, and ducts. Its hydraulic expansion ensures a tight seal, while maintaining acoustic performance in treated structures.

How It Works

CharCoat FM creates a robust, thermally insulating barrier when applied to openings in fire-rated walls and floors. Upon mixing with water, the gypsum and perlite-based compound cures through hydraulic action, expanding approximately 1% to form a tight seal around penetrations. This prevents the passage of fire, smoke, and heat for up to 4 hours. The product is easy to apply, sands smoothly, and can be painted for aesthetic integration.

CharCoat FM

Certifications & Fire Test Performance

ULEU
EOTA
CE

 Standard/Test

Result

Fire Resistance Ratings

Up to 4 hours fire rating in concrete, brick, and gypsum substrates.

Test Standards

Derived performance after 1-month curing period.

Key Features & Advantages

Up to 4-hour fire rating for robust fire and smoke protection.

Hydraulic expansion (~1%) ensures a tight seal around penetrations.

High mechanical resistance; load-bearing without reinforcement.

Easy to apply, sand, or drill with a smooth, paintable finish.

Suitable for cables, pipes, ducts, and multiple substrates (concrete, brick, steel, plastic).

Fully set within 1 hour for fast project completion.

Nearly unlimited storage time for inventory flexibility.

Maintains acoustic performance in walls and floors.

Applications / Where to Use

Cables, bundled cables, cable racks, and trays.

Steel, copper, alpex, and plastic pipes.

Air ventilation ducts.

Substrates including concrete, bricks, Leca, and steel (corrosion-protected metal required).

Industries Served

Technical Specifications Table

Parameter

Value/Details

Fire Resistance

Up to 4 hours

Application Method

Trowel or pour after mixing with water

Drying/Curing Time

Fully set within 1 hour; full cure in 1 month

Color / Finish

Off-white, paintable

Packaging

Dry powder

Certifications

EN 13501-2

Downloads

2 MB

2 MB

Information Videos

Youtube video background image
Youtube video background image
Youtube video background image

Case Studies / Proof of Performance

Application of CharCoat CC on electrical cable trays in Nueva Vizcaya mining plant

Protecting Mineral Processing Infrastructure in the Philippines with 90-Minute Fire-Rated Cable Coating

Application of fire rated cable coating in Nueva Vizcaya mining processing plant

Securing Critical Electrical Infrastructure at a Philippine Mining Plant with 90-Minute Fire-Rated Cable Coating

CharCoat CC cable coating applied in Transgrid Central Sydney substation cable trench for passive fire protection and firebreak performance

Transgrid Central Sydney — Upgrading Fire Resilience in Australia’s Power Backbone with CharCoat CC

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Sustainability / Environmental Information

CharCoat FM is non-toxic and low VOC for a safer work environment and easier regulatory compliance.

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Get in touch with our team for product information, partnerships, or technical support.